RB211 TRENT 700 / Fuel Circuit

Dear All,

Please find below how the fuel flow in RB211 Trent 700 fuel circuit following the schematic attached to this study.

Note: The schematic photo is taken from AIRBUS CBT CD / Its here for studying purposes only. It is not allowed to copy it for trading purposes without prior notice from AIRBUS.

The fuel system is used to receive fuel from the tanks and deliver conditioned metered fuel to combustion chamber. Also some fuel is sent to as a muscle pressure for the AOHE - Air / Oil Heat Exchanger - modulating valve and the VSV - Variable Stator Vanes - actuator system.

THE FUEL CIRCUIT:

The fuel enters the engine through the LP fuel valve in the pylon. It enters the LP stage of the fuel pump and then delivered to the FOHE - Fuel / Oil Heat Exchanger - to cool the engine oil and warm up the fuel. Then the fuel passes through LP filter and then it is delivered to the HP pump.

For the fuel LP filter, there is a bypass that will open in case the fuel filter is clogged.

Some of the HP fuel is delivered to the AOHE – Air Oil Heat Exchanger Valve – and the VSV – Variable Stator Vanes. Another part delivered to the FMU - Fuel Metering Unit-.

Inside the FMU, there is a PRESSURE DROP AND SPILL VALVE that will open in case of high unwanted fuel flow through the FMV. Then the fuel flow and pressure is controlled through the MV – Metering Valve – and the PRSOV - Pressure Raising and Shut Off Valve-.

The EEC - Electronic Engine Controller - controls the FMV to open or close by TM - torque motor -. This MV - Metering Valve - position fed back the EEC regarding its position through resolvers.

After the fuel metered through the FMV, it passes through the PRSOV and then supplied to 24 fuel nozzles after being filtered in the HP filter.

When the PRSOV is closed after engine shut down, there is a mechanically connected DUMP VALVE that will open allowing fuel remained in the manifold to be drained into drain collector tank. This unburned fuel will be sucked at next engine start by the LP pump.

The PRSOV is controlled independently from the EEC by the Master Switch. This will operate the torque motor to close the PRSOV whatever the EEC demand signal is.

In the FMU, there is an OPU – Over speed unit – that will close the PRSOV independently from the EEC if the EEC failure occurs.

Differential pressure switch installed through the LP filter signals the EEC in case of differential pressure is more than 5 PSI.

Fuel flow transmitter signals the EEC regarding the fuel quantity passed through it.

The FF - Fuel Flow - parameter is indicated on the ECAM SD - System Display - ENG PAGE AND CRUISE PAGE. Downstream the LP fuel filter there is fuel LP switch that give signal when fuel pressure less than 70 PSI. It indicates either low fuel pressure or the engine will shut down. As a result the failure will be transmitted to the CMC - centralized Maintenance Computer -.

Two fuel temp thermo couple are as the engine oil sensor signals the EEC as priority control for the heat management system (AOHE) control.

Two Microswitches are used to indicate PRSOV is closed during engine shut down or during turbine over speed test.

This was a short briefing about the fuel circuit in the Trent 700.

B.Regards
Ayman Shak'ah
Licensed Aircraft Maint. Engineer

Aircraft Engines Tones / Noises

Dear All,

Can someone distinguish between the aircrfat engine types from its noise?

Let me give you some noise related factors in a way of giving some differences between two types of engines installed on A320/A321.

These engines are V2500 and CFM56-5A/5B.

The V2500 has different noise tone than the CFM56-5A/B. Some of differences related factors are:

1- The V2500 has different number of stages (Compressor Stages / Turbine Stages) from CFM56-5A/B.

2- There are something called noise acoustic panels installed at the inlet of engines. These panels are used to absorb the noise coming out from the engine. Also, these panels are different in shapes, sizes, and material between the V2500 and the CFM-5A/B.

3- Every Turbo Fan Engine inlet air is divided into two parts:
A) Primary Air which goes into the engine compressor stages and turbine stages through the combustion chamber. This air that cause the engine to run. This air will be exhausted outboard. B) Secondary Air that is withdrawn by the fan at the engine inlet and discharged overboard through bypassing around the main engine components and not inside the engine. At the end also the secondary air will be discharged outboard the engine to the air.

Now on the CFM56-5A/5B the exhausted primary air will be discharged seperately to the outboard from the secondary discharged air. The primary air will be discharged through component called "Center Body". On the V2500, it is different as both the primary engine air and the secondary engine air will meet together when discharged in a component called CNA - Common Nozzle Assembly.

This design gives alot of advantages for the V2500 engines. One of the important advantages is REDUCING THE NOISE. Again mixing the discharged PRIMARY AIR with SECONDAR AIR will reduce the noise or at least smoothen it.

4- Every engine type build from different materials, specifications, inlet area, outlet area, valves such as VSV - Variable Stator Valve - , VBV - Variable Bleed Valve, VBSV - Variable Boost Start Valve, number of fan blades, area size of the fan blades,....etc other than the other type of engines.

Believe me, every engine and if I can use the word TONE has different tone from another engine type BUT all engines from the same type has the SAME TONE.

I believe that what I have briefed above are so far helpful information as I also believe we can talk alot about many other factors. But I can say the above are the main factors.

B.Regards
Ayman Shak'ah
Licensed Aircraft Maint. Engineer

ETOPS REQUIRMENTS

Dear All,

ETOPS is "Extended Twin Engine operation". The ETOPS regulation is designed for any aircraft with twin engines.

Why and What are the ETOPS Categories??

ETOPS: This definition is agreed by the ICAO - Internation Civil Aviation Organization -.

This regulation has requirments to comply with it. They are determined by the FAA, CAA, and other NAA.

The Idea of ETOPS is to make sure that any aircraft categorized at specific ETOPS category will fly to its destination over remote land or over water at which no airport will be available through the route.

There are different ETOPS categorizations. Some of them are:

ETOPS 60 MINUTES
ETOPS 90 MINUTES
ETOPS 120 MINUTES
ETOPS 180 MINUTES

That means the aircraft as example like the one certified for ETOPS 60 minutes can fly to a distination through a route at which there will be no airport within 60 Minutes over water such as sea, ocean or over remote land.

Now maybe an aircraft has been certified as ETOPS 180 Minutes. It can be degraded by the ground engineer to ETOPS 120 minutes or even completely degraded to NON ETOPS if the engineer found it not complying to the ETOPS 180 requirments but it is still complying to ETOPS 120 Minutes.

Example for the above situation: An approved aircraft for ETOPS 120 Minutes must have All the three electrical generators operative for the next flight (Two IDGs) and one APU Electrical Generator. The aircraft received by the ground engineer with one IDG INOPERATIVE. Then the engineer will dispatch the aircraft according to the requirments as ETOPS 60 minutes or maybe will degrade the aircraft to non ETOPS.

For the many complicated factors and requirments set by the civil aviations for SAFETY REASONS and REDUNDANCY REASONS many manufacturer noted that it will be helpful to set four engines instead of two and at the same time many airline found it really advantage to use these aircraft especially for flights which need to cross the ocean.

Sometimes, it is really bad to degrade the aircraft from ETOPS to Non ETOPS as this will affect on the whole airline fleet, time, and money.

To eliminate from all of these factors, FOUR ENGINES OPERATED AIRCRAFT is better in my opinion.

B.Regards
Ayman Shak'ah
Licensed Aircraft Maint. Engineer

A320 Electrical System / Sources

Dear All,

The A320 has alot of electrical sources. They are as follow:

1- Two AC main buses. Each AC bus is energized from an IDG - Integrated Driven Generator - installed on each engine. The output values are: 115VAC / 90 KVA / Frequency 400 Hz.

2- One main AC bus is feeding something called essential bus and essential shed bus. The shed bus is connected to the equipment at which is important for the safety of the aircraft when buses are lost. When the main AC bus failed, then the another AC bus can be connected to the essential bus to feed it instead of the faulty one either automatic transfer or manual by push button when the auto logic fails.

3- The AC essential bus also can be fed by the emergency generator. This generator is hydraulically powered to give output electrical AC power to feed the AC essential bus. The generator is hydraulically powered by hydraulic pressurized either from the related hydraulic system if the blue hydraulic system pump is operative or by the RAT - Ram Air Turbine -. Note that the RAT can only turn at specific minimum speed on some A320 its 150 KNOTS on another A320 it is 100 knots or until the flaps slats extended.

4- When the RAT stop working, the AC essential bus will be fed from the batteries through a static inverter that will convert the 28 VDC into 115 VAC. So as you can see, the major equipment are connected with essential buses (AC and DC through essential transformer). This essential buses are always fed either from IDG, APU generator, CSM/G - Emergency Generator - using the RAT, and or static inverter. This will give the electrical system a very very high redundancy.

Thanks for AIRBUS.

B.Regards
Ayman Shak'ah
Licensed Aircraft Maint. Engineer

Turbine Inlet Temperature - TIT SENSOR

Turbine Inlet Temperature Sensor (Engine):

The turbine engine is basically composed of different stages of compressors, combustion chamber, turbine stages. Now, when the engine is running, the air will ingested into the engine and will be compressed through the compressor stages. After that the air will enter the combustion chamber as an element for combustion to take place with the fuel. then, the discharged hot exhausted air will leave the combustion chamber under very high in both (Pressure and Temperature). This exhausted air is used to hit the turbine (High Pressure Turbine) causing them to rotate at which in turn will rotate the compressor and so on.

It is used to measure the temperature of the discharged air coming from the combustion chamber and hitting the turbine. the sensing of this temperature is very useful to control the engine operation by the computer that is used this information and according analysis the engine combustion effeciency and at the same time control the power output of the engine automatically through a computer called ECU - Engine Control Unit -. the ECU is a computer that receives different signals from different sensors and systems of the aircraft. One of these inputs is the Turbine Inlet Temperature.

Turbine Inlet Temperature Sensor (Aircondition System):

There is also a sensor called TIT sensor installed on the airconditioning pack. The aircondition system pack. This pack composed of
1- ACM - Air Cycle Machine - (FAN, Compressor, and Turbine)
2- Heat exchangers
3- Condenser
4- Reheater.

Now, the aircondition system is controlled by computer called Pack Controller and another computer called Zone Controller. Now the engine bleed air is delivered to the airconditioning packs to be conditioned both (Temperature and pressure) in the following sequence:

1- the bled air enters the pack via a pack flow valve.
2- the hot bled air enters the primary heat exchanger to be cooled little bit before entering the ACM compressor at which the air is going to be compressed so its pressure will increase.
3- the air will leave the compressor with high pressure and very high temperature due to the compression.
4- then the air will enter the main heat exchanger to be cooled. Then the air will enter the reheater to increase its temperature so we can eliminate any water particle suspended in the air before entering the turbine - The elimination of any water particle is useful to protect the turbine blades from being daamaged or corroded-. Then the turbine will cause the compressed air to extract due to giving force for the turbine to rotate. At this point the air entering the turbine will be so hot and the air leaving is so cold.

Now the computer controlling the system operation needs input to control the flow rate of air entering the packs and also to control the air entering the heat exchangers. Also the computer needs these inputs for maintenance personal analysis and to monitor the efficiency of packs.

Turbine inlet temperature sensed will be signaled to the pack controller which in turn with another sensors signals will control the aircondition system operation.

Ayman Shak'ah
Licensed Aircraft Engineer

Rules For Dispatching Aircraft For Next Flight

Dear All,

I would like to brief some information regarding the basics in dispatching an aircraft for the next flight. These information are as follow:

1- When the aircraft reached the destination, the pilot will register any comments, faults, warnings, observations,that occured during his flight in the ATL - Aircraft Technical Log Book-. If he has no comment then he will write down "NIL DEFFECTS". At the same time, when the aircraft reaches to the gate, the ground engineer, technician, and or mechanic will carry out walk around, and transit check. Accordingly if he observe any finding such as leak, damage, ...etc he will also report it in the ATL.

2- The Aircraft Log Book is usually has two columns. One for the Finding where to be reported another for the engineer to write down the ACTION TAKEN.

3- There is a book called MMEL "Master Minimum Equipment List" in each aircraft. The MMEL is issued by the manufacturer and approved by the Civil Authorities like FAA, EASA, CAA, ...etc. Note that any airline can make more restrictions to what is mentioned in the MMEL but can't reduce what is already in it. In this case the MMEL will become MEL - Minimum Equipment List-.

4- The MMEL or MEL is the book that has most of the faults mentioned in. It will give the minimum requirment needed for the fault to be dispatched. Like it will mention if this fault is "GO", "NO GO", or "GO IF...". In the MEL also there will be for some faults the code "M" or "O" and or BOTH. The "O" is stated for OPERATIONAL PROCEDURE while the "M" is stated for MAINTENANCE PROCEDURE. That means if this fault occurs then the Pilots have specific procedure to carry out during aircraft operation regarding that system or flight and in "M" case that means the maintenance has procedure to do before dispatching the aircraft. Please note that MEL items are categorized in dispatchable time limitation such as maybe some faults are GO item for maximum limited number of flights another are dispatcheable for maximum number of days and some them are dispatcheable in some atmospheric conditions.

5- The captain can REJECT what the engineer is saying if he felt not convinced in such dispatchable conditions mentioned in the MEL because in some cases he believe in this atmospheric climate condition he may face the next flight as he can see in the meteorology report some troubles. Anyway he can REJECT the action taken and usually in this case this issue will be reported to the MANAGEMENT so they will advice the flight crew what to do or advice the Maintenance personal of what to do. LAST DECISION WILL BE FOR THE PILOTS as they are going to fly this aircraft.

6- there are some faults that you will not find in the MEL. like LEAK. We can find the dispatchable limitation for any leak in the AMM - Aircraft Maintenance Manual - that will state the dispatchable leak limitation and according also to the leak limitation.

7- Some findings maybe like structore damage, in this case the reference will be something called SRM "Structural Repair Manual" that will give the dispatchable measurements of that damage and always we put into consideration if this damage location in pressurized or unpressurized zones on the aircraft.

So far, I hope that this briefing clarify the way of dispatching any aircraft for the next flight. At the end of each aircraft log book page, the ground engineer, or technician, or mechanic will sign certification that the aircraft is safe for the next flight and then the CAPTAIN will sign final acceptance for that aircraft to take.

Best Regards
Ayman Shak'ah
Licensed Aircraft Maint. Engineer